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Duration 21 hours
Course Outline
Foundations of WAAM and Hybrid Production
- The landscape of metal additive manufacturing.
- Core WAAM mechanisms and deposition techniques.
- Emerging trends in hybrid robot-CNC integration.
Essentials of FANUC Welding Robot Programming
- An overview of FANUC robotic ecosystems and ROBOGUIDE software.
- Constructing paths tailored for arc welding applications.
- Managing teaching points, tool offsets, and coordinate frameworks.
Optimizing GMAW for WAAM Deposition
- Configuring Gas Metal Arc Welding (GMAW) parameters for WAAM.
- Controlling wire feed rates, travel speeds, and electrical current.
- Strategies for single-bead and multi-bead layer construction.
Coordinating HAAS CNC Systems
- Setting up 5-axis worktables and preparing parts.
- Calibrating and aligning CNC references with robotic paths.
- Generating CNC toolpaths for hybrid finishing processes.
Building the Robot-CNC Integration Workflow
- Strategic planning for robot-led versus CNC-led hybrid sequences.
- Techniques for handshaking, data exchange, and synchronization.
- Simulating and optimizing real-world process timing.
Validating Processes and Resolving Issues
- Ensuring geometric accuracy and consistency in WAAM parts.
- Addressing weld defects, layer distortion, and post-processing requirements.
- Diagnostic procedures for common challenges in hybrid environments.
Conclusions and Future Directions
- Recap of key components in the integrated WAAM process.
- Roadmaps for validating production viability and scaling operations.
- Guidance on testing protocols, safety standards, and quality assurance.
Requirements
- A solid foundation in industrial automation principles.
- Practical experience with welding processes or robotic programming.
- Familiarity with basic CNC machining operations.
Target Audience
- Specialists in robotic welding operations.
- Engineers in manufacturing and automation sectors.
- Technologists managing hybrid CNC and robotic manufacturing systems.
Testimonials (1)
Practical usages are very impressive.
