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 Duration 14 hours

Course Outline

Introduction to Combined Cycle Simulation

  • Fundamentals of combined cycle power generation.
  • The purpose and advanced capabilities of operational simulators.
  • Key roles and critical decision-making points for control room operators.

Simulator Interface and Plant Architecture

  • Navigating the simulator interface and interpreting system displays.
  • In-depth understanding of gas turbines, steam turbines, HRSG, and BOP systems.
  • Leveraging alarms, trends, and interlocks for real-time diagnostic analysis.

Standard Operations and Critical Maneuvers

  • Simulator warm-up: maintaining steady-state conditions.
  • Executing startup procedures and load increase sequences.
  • Implementing shutdown protocols and load reduction strategies.

Incident Scenarios and Fault Simulation

  • Simulating equipment failures and system malfunctions.
  • Workflows for prioritizing alarms and containing issues.
  • Applying corrective actions and following escalation procedures.

Emergency Protocols and Recovery Procedures

  • Managing simulator-driven emergencies, including trip events and protective system activations.
  • Executing predefined Emergency Shutdown (ESD) procedures.
  • Managing recovery, resets, and restoration to safe operating conditions.

Operational Efficiency and Safety Analysis

  • Strategies for minimizing downtime and preventing cascading failures.
  • Maintaining effective communication with field operators and maintenance teams.
  • Evaluating key performance metrics and safe operating limits.

Final Simulator Assessment and Review

  • Live fault-response exercise with comprehensive instructor evaluation.
  • Debriefing sessions and performance improvement recommendations.
  • Discussion on site-specific simulator configurations and follow-up actions.

Summary and Future Steps

Requirements

  • A solid grasp of thermodynamic cycles and plant instrumentation systems.
  • Prior experience in operating or supporting power generation control rooms.
  • Familiarity with the core components and operational workflows of combined cycle plants.

Target Audience

  • Control room operators in combined cycle facilities.
  • Shift supervisors and system technicians.
  • Professionals accountable for operational reliability and incident management.

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